Email:
Tel:+8675586718316
Power 0.3(kw) Filling volume 20~2000(ml)
Bottle height ≤250(mm)
Bottle mouth diameter ≤20mm
Filling accuracy 0.3(%)
Working principle Vacuum
Production capacity 40~80 bottles/min
Automaticity Semi-automatic
Dimensions 70cm*60cm*165cm
Weight(kg) 125kg
Vacuum filling machine for cosmetic liquid model YX-V04,detailed information listed as below one by one:
Bottles samples from EU customer for perfume filling:
Testing run video of model YX-V04 vacuum filling machine semi automatic for our customer:
Final wooden case packaging for vacuum filling machine model YX-V04
Necessory documentary for customer's custom clearance
Hereinwith there is the basic description of model YX-V04 vacuum filling machine semi automatic
A. Performance profile
Our company produces this automatic vacuum filling machine, pure pneumatic vacuum filling machine, we take the similar foreign machine for reference and redesign this machine, we added some features that make the product in usage, accuracy error, loading volume adjustment, equipment cleaning, maintenance, etc. is simpler and more convenient.
B. Working principle
Vacuum filling machine uses a vacuum generator and PLC controller, so that each filling head can be individually manual operated or automatic operated, easy to operate.
C. Features
1.An entire human-computer screen, programmable controller, high accuracy, therefore particularly suitable for usage on big production requirements.
2.Electronically controlled and vacuum fixed liquid system, so that it has high filling accuracy, precision can be controlled within 0.5% (take the maximum filling capacity as standard)
3.Configure automatic drainage system.
4.Has no strict requirements for the bottle shapes and consistency.
5.Simple structure, easy operation and maintenance.
6.Meet explosion-proof requirements.
D. Scope of filling materials
Water, liquid coffee, ink, eye shadow liquid syrup, tea, perfume, etc.
E. Operation
1 Turn on the power, make sure the voltage is 220V, 50Hz, connect the air pipeline, adjust the air pressure to 6-8Mpa
2 Select the language in the text of the operation, there are Chinese or English language on the touch screen.
3 On the text select the automatic or manual procedures
4 Debugging for producing different size of bottles: On the text choose the filling time, adjust the filling time of each filling head to an appropriate time, return to the main menu
5 In the automatic mode, put on the bottle and filling. After putting on the bottle, there is a little time delay, after that the filling head drop down automatically and start filling. The filling head will rise up automatically after filling finished, then remove the bottle to complete a filling.
6 In the manual mode, after putting on the bottle, on the text of the numeric keypad, press the corresponding number of the filling head, press one time, the filling head will go down automatically and start filling, rise up automatically when the filling finished, then remove the bottle to complete a filling.
7 If there is an exception in the production process, press the emergency stop button.
Warning: Do not operate this machine with violence.
F. Cleaning and maintenance
Before cleaning the filling machine, should clean the remaining product inside the machine first, then filled with gentle cleaning solution in the tank. We recommends that you use warm water. If necessary, you can use soap, alcohol, or other cleaning fluid. When cleaning , open the machine, let the machine keep filling circularly until cleaning all the machine parts that contacted with material. When clean the seals, the plane sealing ring of the valve should be included, and replace the broken and damaged seals.
After finish the cleaning of all the parts, we suggest that before the installation, better wait until the machine parts are dry. Make sure that no water and other debris get into the pneumatic tube and the connecters of the machine.
Warning:
1. Before removing the machine parts, must check whether the compressed air is closed.
2. Do not use organic solvents to clean the machine, like the gasoline, benzene, xylene, bananas water, sodium hypochlorite, etc.
G. Common troubleshooting and solutions
|
Turn on the switch but cannot turn on the machine; the electric box has no power |
１Check whether the power switch is not unusual ２Check whether the power plug wire is charged with electricity |
|
Power on, but the programmable logic controller does not work |
１Check whether the programmable controller is working ２Check whether the programmable controller CPU alarm |
|
No text display, programmable controllers runs normally |
１Check whether the text abnormal ２Check whether the text power cord is off |
|
Intermediate relay no work |
１Check whether the programmable controller output COM has power, check whether the N line is disconnected ２Check whether the relay coil has been burned out |
|
Every cylinder do not work |
1 Check the solenoid valve is working properly 2 Check whether the air pressure in the pressure of 6Mpa 3 Check relay contacts are contacts abnormal 4 Check the photoelectric switch is normal |
|
Filling does not reach accuracy |
１Check whether the filling time setting of each filling head is proper 2 Check whether there is damage to the vacuum generator, check whether it’s leak of air |
Warning：
Non-professionals will be not allowed to repair and debugging, do not maintain the machine when the power is on.
